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The boiler takes in energy from some form of fuel such as coal, natural gas, or nuclear fuel to heat water into steam. All but a small fraction of the world's primary energy comes from fuels, and about three-quarters of that fuel ends up going into a boiler (the remainder goes into internal combustion engines , which use the fuel differently).

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Boiler efficiency, in the simplest terms, represents the difference between the energy input and energy output. A typical boiler will consume many times the initial capital expense in fuel usage annually. Consequently, a difference of just a few percentage points in boiler efficiency between units can translate into substantial savings.

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The young boiler industry needed to eliminate the all-brick-wall design and find an alternative construction that would keep the boiler thermally and energy efficient, generate more steam per hour, and cost less to build. This led to the “tube and tile” boiler design around the early 1920s.

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Energy Tips STEA Steam Tip Sheet 4 Improve Your Boiler’s Combustion Efficiency Combustion Efficiency Operating your boiler with an optimum amount of excess air will minimize heat loss up the stack and improve combustion efficiency. Combustion efficiency is a measure of how effectively the heat content of a fuel is transferred into usable heat.

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The final cost of a boiler will depend on many factors, but the average price including installation can be anywhere from $3,000 – $5,000+ for a combi-boiler, and all the way up to $5,000 or more for a conventional boiler.

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